Mobile Hot Mix Asphalt Batching Plant 80-160T/H with Twin Shaft Asphalt Mixer

Mobile hot mix plant asphalt mixer is ZOOMLINE ZAP-M series mobile batching asphalt mixing plant.Which is mainly used in the road construction of national road,main or middle road,city road,airport and bridge, transport and install conveniently

Mobile hot mix asphalt mixer plant has the following characteristics:

1.Simple equipment structure, flexible layout, easy maintenance. Modular design, easy to installation and move.

2.SKF bearings (stirring, drying and other key core) – bearing long life, high temperature, low temperature and other extreme weather effects. Reduced maintenance.

3.Automatic lubrication – key components are equipped with automatic lubrication device (Lincoln),it was controlled by control room. To ensure that each bearing lubrication in place, reduce manpower, reduce the occurrence of failure.

4.All solenoid valves and cylinders are used in Germany Festo, practical, stable quality (resistance to dust, strong temperature).

5.Mixer wear parts using CrMo alloy, effective life more than 100,000 batches. Adopt double-axis dual-motor drive, high efficiency, low energy consumption. Asphalt with the second measurement of high pressure spray, stir quickly and evenly.

6.International first-line brand of electronic control components. PLC supporting remote detection (through the Internet can be remote on the system fault detection, recovery).

7.Big Dust removal area, and supporting a dust humidifier, to prevent powder warehouse flying.

8.All reducers are used hardened gear reducer ( long life, low failure, no oil leakage compared with cycloid reducer).

9.Variety kinds of fuels to choose, for different regions, different users, you can choose coal, heavy oil, diesel, gas and other fuels, we have a wealth of construction experiences on each fuel using, we can provide perfect solutions to customers.

10.All equipment has test assembly and trial running before living the factory. To make sure each parts working reliable, connected correctly. Ensure the quality of the equipment which is stable and reliable.

Main components of 80-160TPH hot mix mobile asphalt mixer:

Mobile cold aggregate supply system

– The belt feeder use frequency conversion speed control, speed adjust rang is wide, high working efficiency.

– Every hopper discharge gate have material shortage alarming device, if material shortage or material arching, it will alarm automatically.

– On the sand bin, there is vibrator, so it can guarantee normal working.

– There is isolation screen on top of cold bin, so can avoid large material input.

– The conveyor belt use circular belt without joint, steady running and long performance life.

– At the input port of feeding belt conveyor, there is one simple screen can avoid big material input which can enhance hot efficiency and make sure the drying drum, hot aggregate elevator and vibration screen work reliability.

– Landing legs with support bases to ensure adequate stability.

Mobile drying drum

– The blade geometry of the dryer has been optimized to deliver an exceptionally efficient drying and heating process with reduced energy consumption,improve heating efficiency 30% than conventional design; Because of High heating efficiency, drum surface temperature is relatively low, so the cooling time after operation is considerably shorted.

– Fully insulated and clad aggregate dryer. Drive by electric motors and gear unit through polymer friction drive support rollers.

– Adopt famous brand HONEYWELL temperature intelligent control system.

– Adopt high combustion efficiency Italian brand burner, make sure low exhaust gas emission (like CO2,low No1 & No2, So2).

– Diesel, heavy oil, gas, coal or multi-fuel burners.

– Landing legs with support bases to ensure adequate stability.

– Integrated highly efficient burner on one mobile chassis

Mobile mixing tower

– Integrated vibrating screen and hot storage and weighing and mixer in one mobile chassis, easily transportable and installation.

– Improved vibration and amplitude to optimize impact on the available screen. the best combination of vibrating direction & screen box dip angle, ensure ratio and screening efficiency.

– Adopt famous brand METTLER TELEDO weighing sensor, make sure accurate weighing, in order to make sure the asphalt mixture quality.

– Mixer are designed by 3D mixing design, with long arms, shortened shaft diameter and a bi-directional mixing blades array. the discharging process has been completely redesigned, the discharge time is minimal. the distance between blades and bottom of the mixer is also restrained to the optimal minimum.

– Bitumen is sprayed from multi-points evenly over aggregate by one pressurized bitumen pump to achieve full coverage and high mixing efficiency.

– Landing legs with support bases to ensure adequate stability.

Mobile bag house dust collector

– Gravity primary dust collector collecting and recycling bigger fine, saving consumption.

– Bag house secondary dust filter control emission be lower than 20mg/Nm3, eco-friendly.

– Adopt USA Dopont NOMEX filter bags, high temperature resistance and long service life, and the filter bags ban be replaced easily and quickly with no need for special tools.

– Intelligent temperature and control system, when the dust air temperature is higher than set data, cold air valve will be opened automatically for cooling, avoid the filter bags are damaged by high temperature.

– Adopt high voltage pulse cleaning technology, contributing to a lower bag wearing, longer lifespan and better dust removal performance.

– Mobile chassis as optional according to project solution.

Mobile bitumen tank

– Use hot oil to heat asphalt. The features are high temperature, quick heating and convenient to use.

– The asphalt discharging tank is placed under the ground which can discharge asphlat conveniently.

Mobile electrical control system

– Adopt Germany SIEMENS electrical element, working stably even in harsh working environment.

– Adopt Japan ORMON PLC and touch screen, have high data processing capacity, with automatic data sheet control, various operation data can be saved real-times.

– All system power switches can be controlled via control panel,easy operation and control.

– Multi-language compatibility, display language can be selected according to the customer’s preference.

– Control cabinet adopt IP55 safety protection class which can match highest industrial standard in whole global.

– Containerized control room, with heat insulation and sound insulation layer.

– Global remote automatic detection function.

– Mobile chassis as optional according to project solution.

ZAP-M series mobile hot mix asphalt mixer

*Plant capacity is base on standard working condition as followings: